analyser with machine vision system deepsight

Visum DeepSight™ - Machine Vision System

The Machine Vision System Visum DeepSight™ detects, classifies and rejects. Delivers the best quality every time.

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Machine Vision System FOR REAL-TIME MONITORING

The machine vision system Visum DeepSight™ is an industrial machine vision system assisted by deep learning for colorimetric and morphological quality control and the detection of complex defects and indeterminate variations in different products.

TURNKEY SOLUTIONS

The deep learning technology and the machine vision system of Visum DeepSight™, unlike deterministic algorithms, allows to obtain results where traditional machine vision systems are not capable and has many applications in industry, such as the detection of foreign bodies or defective units in food, packaging control, labeling, intolerable color differences in different products - even textiles, plastics, ceramics - or the objective quantification of faults or defects in order to calculate a fair price for the various quality grades of a product. IRIS Technology develops turnkey industrial machine vision systems for a wide range of applications. Visum DeepSight™ is a machine vision system that combines machine learning models and algorithms with a lighting and optical system resulting from more than a decade of leading the sector and accompanying the industry in different challenges.

visum deepsight machine vision system

Main Features

  • Detection of quality defects for sorting or rejection.
  • Detection of surface foreign bodies.
  • Classification and quantification of defects.
  • Fast and economical integration to the production line.
  • Communication with information systems.
  • Antireflex system.
  • Visum® software, computer system and touch screen.

Sectors

Food

Other Industries

Machine vision system specifications coming soon: Visum DeepSight™ Machine vision system specifications coming soon: Visum DeepSight™

raman analyser

Visum Raman In-Line™ - Raman analyser

Industrial analyzer based on Raman spectroscopy for in-line and real-time process control.

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PROCESS RAMAN ANALYZER FOR REAL-TIME MONITORING

The Visum In-Line™ Raman analyser is a powerful analytical tool that provides quantitative and qualitative information on a wide variety of substances and mixtures in just seconds, especially suitable for aqueous media (water abundance), in the absence of fluorescence.

TURNKEY SOLUTIONS

In-line Raman spectroscopy is a non-destructive industrial process monitoring technique that requires no sample preparation and inspects by means of a 785nm laser excitation source and a dedicated optical probe the product flow (liquids, powders and solids). It integrates with different working geometries: pipes, tanks and machinery. Visum Raman In-Line™ operates as a fully autonomous and fully integrated process Raman analyser, i.e. it does not require a computer or other external components and communicates directly with the line PLC and plant information system. Visum Raman In-Line™ is a process analytical technology (PAT) tool for the pharmaceutical, biopharmaceutical, plastics, chemical and other industries that allows continuous and safe control, reducing design or manufacturing costs, quality control and time to market. It integrates with process machinery and plant information systems. Raman spectroscopy - unlike NIR spectroscopy - is particularly suitable for aqueous and relatively homogeneous media as well as for the characterization of mixtures involving inorganic compounds. It is therefore a complementary tool to NIR spectroscopy.

Raman Spectroscopy in-line analyzer

Main Features

  • Fully integrated analyser (no external computer required).
  • Connection to the PLC of the line.
  • Its use does not require qualified personnel.
  • Allows analysis of the chemical composition of liquids, powders and solids.
  • Traceability of all measurements.
  • Turnkey supply.

Sectors

Pharma

Show Raman analyser specifications: Hide Raman analyser specifications:

SENSOR

CCD linear array

SENSOR TE COOLING

-40 ºC at ambient temperature of 25 ºC

SPECTRAL RANGE

150 to 3000 cm-1

SPECTRUM ACQUISITION TIME

8ms to 300s (depending on the application)

SPECTRAL RESOLUTION

0.7 nm (11 cm-1)

LASER EXCITATION SOURCE

785 nm

LASER POWER

500 mW

LASER CLASS

4

LASER SOURCE LIFETIME

28k hour MTTF >3years working 24/7

LASER SOURCE WARM-UP TIME

<5 min.

WEIGHT

<10 kg (weight analyser)

DIMENSIONS

400 x 490 x 160 mm3 (without probe)

INGRESS PROTECTION

IP68 (probe) / IP65 (system)

MATERIAL (ENCLOSURE)

AISI 304

POWER SUPPLY

24 VDC

PROCESS OPERATING TEMPERATURE

0 to 250 degC

AMBIENT TEMPERATURE

0 to 40 degC

STANDARD CONNECTION TO THE PROCESS

Immersion probe through a 1/2" BSP Threaded adapter / Triclamp DN64 / Varinline® ( DN68)

CLEAN–IN PLACE

Depending on application

PROBE PROCESS OPERATING PRESSURE

<20 bar.

PROBE IMMERSION DEPTH

up to 100 mm.

MATERIALS (INTERFACE WITH THE PROCESS)

Sapphire window and AISI 316L steel

EMBEDDED COMPUTER

Quad-core ARMv8®

USER INTERFACE

Built-in 10" touch-Screen (control cabinet) or remote connection.

CONNECTIVITY

Modbus TCP / Profibus / OPC-UA / Ethernet / Wi-Fi

SOFTWARE

VISUM®

hyperspectral imaging system food industry

Visum HSI™ - Hyperspectral Imaging System

Spatially resolved chemical vision. Hyperspectral imaging system (HSI) for physical chemical analysis, detection and sorting in real time. Make it perfect.

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HYPERSPECTRAL IMAGING SYSTEM FOR REAL-TIME MONITORING

VISUM HSI™ is the most robust and versatile Hyperspectral Imaging System (HSI) on the market. It is designed to be integrated into any production line and provides pixel-by-pixel physical chemical information of everything that passes over the conveyor belt.

TURNKEY SOLUTIONS

IRIS Technology is a pioneer in the design of turnkey hyperspectral imaging systems for in-line control of various industrial processes. The NIR or Vis-NIR combination of the Visum HSI™ hyperspectral imaging system allows it to adapt to the characteristics of each product and to the client's needs to perform multiple operations, including foreign body detection, quantitative and qualitative analysis and sorting of food, sorting of organic and inorganic waste, recovery and recycling of plastics, textiles, among other applications, industries and processes.

hyperspectral imaging system

Main features

  • Detection of superficial foreign bodies in the production line (paper, cardboard, rubber, plastics, metals, among others).
  • Quantitative and qualitative analysis with spatial distribution of each product unit passing over the conveyor belt.
  • Control of homogeneity, distribution and quantity of ingredients desired in each product unit.
  • Versatile technology: NIR or Vis-NIR.
  • IRIS Technology’s hyperspectral imaging systems adapt to the required belt width and speed without limitations.
  • Integrated with all types of PLC, rejection system and SCADA.
  • Improvement of quality and safety.
  • Brand image protection.

Sectors

Food

Recycling / Circular Economy

  • Characterization, quantification and classification of polymers.
  • Sorting of plastics in recycling.
  • Recovery of multilayer plastics.
  • Monitoring and sorting of organic and inorganic waste.

Woodworking

  • Moisture monitoring of particleboards in the impregnation line.
  • Curing factor classification of wood boards.
  • Quantification of wood chips flow for process control.
  • Quantification or classification of resins.
  • Detection of anomalies, defects and foreign bodies.
  • Read more about NIR applications in the wood industry.
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Acquisition mode

Push-broom (the field-of-view is scanned line by line)

Spectral range

900 -1700 nm / 400-1000 nm

Number of spectral channels

>256

Number of pixels / line

>320

Acquisition speed

> 300 lines/s

Belt speed

>30 m/min

Acquisition geometry

Diffuse reflectance

Inspection area

No limitations

Ingress protection

IP69

Basic connectivity

Ethernet (TCP/IP)

User interface

External PC-based

Data output

Ethernet (TCP/IP), Modbus, Profinet, Profibus

Operation mode

Slave / Continuous

handheld_nir_analyzer_Visum_Palm™_render

Visum Palm™ - Handheld NIR analyzer

AI-assisted handheld NIR analyzer. For use in the field or in the production process. Automated calibrations, modelling and validation.

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HANDHELD NIR ANALYZER FOR REAL-TIME MULTIPLE PARAMETER DETERMINATION

Visum Palm™ is an easy-to-use, self-contained, handheld NIR analyzer for the real-time determination of the chemical composition of a wide variety of materials and mixtures, thus reducing laboratory analysis times, production costs, turnaround time and minimising risks in the production chain.

Get more chemical information with Visum Palm™

The Visum Palm™ handheld NIR analyzer features a powerful spectrophotometer, a 10 mm diameter measurement area, 256 spectral channels, and an illumination and light collection system that together allow you to obtain more chemical information from each sample and mitigate the heterogeneities present in the real world. It is a real-time, non-destructive analysis tool that allows optimisation of quality control and processes without having to resort to traditional laboratory techniques. Thanks to the AI built into the external Visum Master™ software, the user can develop and edit their own calibrations or NIRS methods of identification, classification or quantification without technical knowledge of spectroscopy, making the Visum Palm™ handheld NIR analyzer an open system for current and future analysis needs with complete end-user autonomy. Among the most popular applications of the Visum Palm™ handheld NIR analyzer are the identification of raw materials in the pharmaceutical industry (RMID), moisture or LoD analysis, the identification of plastics and textiles, analysis of different parameters in food, analysis of grains, cereals and forages, quantitative measurements of pharmaceutical API's, analysis of homogeneity, drying, among many specific applications in different materials, products and industries.

Why choose the handheld NIR analyzer Visum Palm™?

  • 10 mm measuring area and a powerful illumination system for more chemical information of each sample and higher accuracy and repeatability of each analysis.
  • It is stand-alone, has an integrated computer and touch screen and does not need to be connected to other electronic devices.
  • The handheld NIR analyzer has a spectral resolution of 3 nm (256 channels), twice as high as other similar analyzers on the market or three times better than other low-cost NIR analyzers (nm ↓ = spectral resolution ↑).
  • Its use does not require skilled operators.
  • It can measure through transparent plastic bags and transparent glass containers.
  • It has a support base to use the device in benchtop mode.
  • Specific sample holders for solids and liquids.
  • Through the Visum Master™ software for PC, it allows the development of calibrations, models and automated methods, verifications, validations and reports, becoming a facilitator in the day-to-day work of the operator or analyst.

Sectors

Food

  • Control of quality parameters in fruits, vegetables, minced meat, pastries and bakery products, oils, powders, flours and other food products.
  • Rapid raw material verification.
  • Typical particle size.
  • Chocolate analysis.
  • Viscosity.
  • Moisture and WA.
  • Grain analysis (protein, ashes, moisture).
  • Feed and fodder analysis.
  • Analysis of flours and talcs.

Pharma

Other Industries

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SENSOR

InGaAs Photodiode array

SPECTRAL RANGE

900 - 1700 nm

MEASUREMENT AREA

10 mm

LIGHTING AREA OF THE SAMPLE

50 mm

TYPICAL ACQUISITION TIME FOR A SINGLE SPECTRUM

5 ms

SPECTRAL STEP

3 nm (256 channels)

SPECTRAL RESOLUTION (↓ nm = ↑ spectral resolution)

5 nm

ACQUISITION GEOMETRY

Diffuse reflectance, interactance and transflectance (with a specific support)

WEIGHT

1.9 kg

IP PROTECTION

IP54-66

POWER SUPPLY

230 VAC (1-phase). Consumption < 100W

LIFETIME OF THE LIGHT SOURCE

2 years (standard use)

BATTERY LIFE

4 hours (>20 measurements/min)

INTEGRATED COMPUTER

Dual-core ARM® A7

BASIC CONNECTIVITY

Ethernet (TCP/IP) / Wi-Fi

USER INTERFACE

Integrated 5.3" resistive touch screen and manual trigger for spectrum acquisition

EMBEDDED SOFTWARE

Visum®

EXTERNAL SOFTWARE FOR PC

Visum Master™ / Windows

in line nir analyzer

Visum NIR In-Line™ - In-line NIR analyzer

Real-time process NIR analyzer: accurate and continuous measurements for process optimisation and quality control in the plant.

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Process NIR analyzer for real-time monitoring

Visum NIR In-Line™ is a versatile and accurate process NIR analyzer for real-time chemical composition analysis in production lines. It adapts to different geometries and types of installations (conveyor belt, pipeline, tank). It can also be integrated into process machinery (e.g. blenders and dryers).

Turnkey solutions

Installation of the Visum NIR In-Line™ process analyzer is fast and minimally invasive. As manufacturers and engineering we can adapt to different needs in terms of operating environment, inspection surface and calibrate the device according to the measurement needs. The Visum NIR In-Line™ analyzer has an embedded computer, network connection and Wi-Fi. Among its most popular applications are blending end-point monitoring, drying end-point monitoring, moisture in different bulk products and real-time brix analysis in fruits and derivatives, among many other applications to analyze different parameters and products in numerous industries.

nir analyzer

Main features

  • Embedded computer, stand-alone NIR analyzer device.
  • Spectral range from 900 nm to 1700 nm. NIR analyzer without filters and multiparametric.
  • Non-destructive analysis without sample preparation.
  • Adaptability to different surfaces and monitoring needs.
  • Multiple communication drivers with information systems.
  • Connectivity via network cable or Wi-Fi.
  • Quick to install and calibrate.
  • Software Visum®  for control, visualisation and configuration needs.

Sectors

Food

Pharma

  • Determination of uniformity and homogeneity of content (% APIs and excipients).
  • Automatic determination of blending and drying end point.
  • Quantitative analysis.

Other industries

  • Monitoring of polymerization reactions.
  • Determination of water content and moisture.
  • Fermentation and ethanol monitoring.
Show technical specifications of the process NIR analyzer Hide Technical specifications of the process NIR analyzer

SENSOR

InGaAs

SPECTRAL RANGE

900 - 1700 nm

SPECTRUM ACQUISITION TIME

Configurable from 450 μs

SPECTRAL RESOLUTION (↓ nm = ↑ spectral resolution)

3 nm

ACQUISITION GEOMETRY

Diffuse reflectance, interactance and transflectance

WEIGHT

8,53 kg

DIMENSIONS

220x258x230 mm3

Ingress protection

IP66

POWER SUPPLY FOR CHARGING THE BATTERY IN THE DOCK STATION

224VDC. Consumption < 60 W

MATERIAL (ENCLOSURE)

AISI 304

LIGHT SOURCE LIFETIME

1 year (standard use)

BUILT-IN COMPUTER

Quad-core ARMv8®

USER INTERFACE

External-PC-based (for configuration and service tasks) HMI optional

OPERATION MODE

Slave / Continuous

CONNECTION TO THE PROCESS

DN40 to DN80. Varinline ®. Larger diameters on request / Ad-hoc inspection probes.

MAX PRESSURE ON THE WINDOW (PROCESS SIDE)

16 bar

MATERIALS (INTERFACE WITH THE PROCESS)

Borosilicate glass and AISI 316L steel

SOFTWARE EMBEDDED

VISUM®

CALIBRATION SOFTWARE

VISUM MASTER™

CONNECTIVITY

Ethernet / Wi-Fi / Modbus / Profinet / Profibus / OPC-UA & others..