Visum DeepSight

Control visible defects by artificial vision on the production line and deliver the best quality. DeepSight detects, sorts and rejects.

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Visum DeepSight is a artificial vision system assisted by deep learning for colorimetric and morphological quality control and detection of surface defects or foreign bodies.

The deep learning technology, unlike deterministic algorithms, allows to obtain the best results where vision alone is not capable and has endless applications in industry, for example, the detection of foreign bodies or defective units in food, packaging control, intolerable chromatic differences in parts, quality of textile products or the objective quantification of faults or defects in order to calculate a fair price for the various degrees of quality of a product. IRIS Technology develops turnkey vision projects for a wide range of industries.

Main Features

  • Detection of surface quality defects for sorting or rejection.
  • Detection of surface foreign bodies.
  • Fast and economical line integration and communication with information systems.
  • Includes anti-reflex system, Visum software, computer system and touch screen.
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Visum Raman In-Line

Industrial Raman spectroscopy in-line analyzer and real-time process control.

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The Visum In-Line Raman Analyzer, which operates on the basis of Raman spectroscopy, is a powerful tool that provides quantitative and qualitative information on a wide variety of substances and mixtures in just seconds, even those containing water, quickly and efficiently. It is non-destructive and requires no sample preparation.

Visum Raman In-Line is a process analytical technology (PAT) tool for the pharmaceutical, biopharmaceutical, plastics, chemical and other industries that allows continuous and safe control, reducing design or manufacturing costs, quality control and time to market. It integrates with process machinery and plant information systems. Raman spectroscopy - unlike NIR spectroscopy - is particularly suitable for aqueous and relatively homogeneous media as well as for the characterization of mixtures involving inorganic compounds. It is therefore a complementary tool to NIR spectroscopy.

Raman Spectroscopy in-line analyzer

Main Features

  • Identification of APIs and excipients
  • Process monitoring and characterization in bioreactors
  • Contamination detection
  • Crystallization process monitoring
  • Core content and coated commitment prediction
  • Polymerization process control
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Visum_HPR_S1

Visum HPR-S1

Portable real-time, NIR HyperSpectral Imaging, in-line and continuous monitoring of quality control parameters

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Portable NIR HyperSpectral Imaging (HSI) Analyser conceptualised to work where product information about chemical composition and spatial information is required at different locations in the factory.

Visum HPR-S1 is a highly accurate system designed for industrial environments

device_hpr_intro

Main features

  • Continuous and real-time monitoring
  • On surface foreign bodies detection
  • Fraud detection
  • Unexpected Anomaly Detection: Early warning in the event of unexpected changes in the product’s composition that cannot be detected by dedicated chemical analysis
  • Non-destructive testing
  • No sample preparation.
  • Product standardization.
  • Fraud detection
  • Reduction of production costs
  • Continuous analysis
  • Improvement of quality and safety.
  • Higher performance.
  • Fewer customer complaints.
  • Brand image protection.
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Sensor

CMOS

Speed

60 m/min

Dimensions

1.8m x 1.9m x 1m

Capacity

30 ton/hour

Weight

200 kg

Consumption

2.000W

IP Protection

IP67

Configurations

Conveyors 400mm, 500mm & 600mm Width

PC

A7 Dual-Core ARM Ⓡ

User Interface

Touchscreen 15’’

Data Output

Profibus DP RS485, Modbus Ethernet (TCP/IP)

Visum HSI

Chemical sight to extend artificial vision beyond colours: Quantitative composition with spatial resolution

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The VISUM HSI is an Industrial in-line NIR Image HyperSpectra analyzer that can be integrated into any type of production line for real-time monitoring of product quality when the spatial information (shape and position) is relevant, extending artificial vision to chemical sight.

VISUM HSI is a high-precision and designed for harsh industrial environments.

Main features

  • Detection of materials by Image HyperSpectra that go beyond those usually detected (plastics, cardboard, stones, metals, etc.) using the traditional methods (artificial vision, metal detectors, X-ray detectors, etc.)
  • Continuous monitoring of Quality Parameters ensuring measurement of all the product units
  • In-line monitoring of product distribution to ensure the homogeneity and quantity of ingredients desired in each product unit
  • Unexpected Anomaly Detection: Early warning in the event of unexpected changes in the product’s composition
  • Non-destructive testing
  • No sample preparation.
  • Product standardization.
  • Fraud detection
  • Reduction of production costs
  • Continuous analysis
  • Improvement of quality and safety.
  • Higher performance.
  • Fewer customer complaints.
  • Brand image protection.
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Acquisition mode

Push-broom (the field-of-view is scanned line by line)

Spectral range

900 -1700 nm

Number of spectral channels

256

Number of pixels / line

320

Acquisition speed

> 300 lines/s

Acquisition geometry

Diffuse reflectance

Ingress protection

IP65

Basic connectivity

Ethernet (TCP/IP)

User interface

External PC-based

Data output

Ethernet (TCP/IP), Profibus DP RS485

Operation mode

Slave / Continuous

Visum Palm_header

VISUM Palm

It uses NIR technology and verifies in real time the quality of the product: from the raw material to the final product at any stage of the production process.

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The VISUM Palm is a portable analyzer that uses technology NIR for real-time chemical composition determination for improved product quality, reduced production costs and lead time, and risk minimisation in the production chain.

Compact and handy. Robust and designed for industrial environments. No need for probes for background collection or qualification.

Main features

  • Raw material identification: rapid quality control of the incoming raw material in the warehouse to measure key quality parameters, adulterations detection or degradation.
  • On-site use for at-line control of key parameters for food product standardization.
  • Critical Process Parameters (CPP) monitoring along the line.
  • Non-destructive testing.
  • No sample preparation.
  • Reduction of production costs.
  • Improvement of quality and safety.
  • Higher performance.
  • Fewer customer complaints.
  • Brand image protection.
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Sensor

InGaAs Photodiode array

Spectral Range

900 - 1700 nm

Typical single spectrum acquisition time

10 ms

Spectral resolution

3 nm

Acquisition geometry

Diffuse reflectance, interactance and transflectance (with a dedicated holder)

Weight

1.9 kg

Ingress protection

IP63

Power supply for charging the battery in the dock station

230 VAC (1-phase). Consumption < 100W

Light source lifetime

1 year (standard use)

Built-in computer

A7 Dual-Core ARM Ⓡ

Basic connectivity

Ethernet (TCP/IP)

User interface

Built-in 5.3 inch resistive touchscreen and manually operated trigger for acquiring the spectra

Visum NIR In-Line

Real-Time Product Monitoring: In-Line and continuous measurements to improve process quality inspection

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The Visum NIR In-Line is a Industrial NIR analyzer for real-time and continuous chemical composition monitoring adapted to several types of geometries and unit operations (conveyor belts, pipes, tubes, etc.) and unit process machinery (e.g. blenders).

Visum NIR In-Line is a robust inspection system designed for harsh industrial environments

Main features

  • Continuous monitoring of Critical Quality Attributes (CQAs) ensuring measurement of all the product units.
  • Real-time and simultaneous measurement of Critical Control Parameters (CCPs) for keeping the production process under control.
  • Fraud detection
  • Unexpected Anomaly Detection: Early warning in the event of unexpected changes in the product’s composition
  • Non-destructive testing.
  • No sample preparation.
  • Product standardization.
  • Reduction of production costs
  • Improvement of quality and safety.
  • Higher performance.
  • Fewer customer complaints.
  • Brand image protection.
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Sensor

InGaAs Photodiode array

Spectral Range

900 - 1700 nm

Typical single spectrum acquisition time

10 ms

Spectral Resolution

3 nm

Weight

14 kg

Dimensions

325 x 243 x 240 mm3

Ingress protection

IP65

Power supply

230 VAC (1-phase). Consumption < 100W

Material (enclosure)

AISI 304

Light source lifetime

1 year (standard use)

Built-in computer

A7 Dual-Core ARM Ⓡ

Basic connectivity

Ethernet (TCP/IP)

User interface

External PC-based (for configuration and service tasks)

Data output

Ethernet (TCP/IP), Profibus DP RS485

Operation mode

Slave / Continuous

Connection to the process

Insertion flange for Varinline ® Type N Housing from OD 1 ½’’ to OD 3’’ (DN40 to DN80) pipe diameter

Max pressure on the window (process side)

16 bar

Materials (interface with the process)

Borosilicate glass and AISI 316L steel